Proterial Presents Ferrite Magnets without Rare-Earth Elements

Japanese specialty metal manufacturer Proterial has developed innovative ferrite magnets (NMF 15) and simulated their use in potential applications. According to the company formerly known as “Hitachi Metals,” the development team at the Global Research & Innovative Technology Center has demonstrated that the output power of the electric motor achieved in the simulations is comparable […]

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Continental Develops All-in-One Sensor Concept

German automotive supplier Continental has developed a new rotary position sensor. The technology known as “eRPS” is based on the eddy current concept and can detect the exact position of the rotor in an electric synchronous motor. As an advantage over the existing resolver principle, eRPS no longer needs to be specially adapted, which means

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Volkswagen to Develop Own E-Components

Volkswagen has announced to be launching holistic drive systems by itself in the future. Fundamental new developments to strengthen VW’s competitive position will affect both hardware and software. By optimizing the coordination of components, Volkswagen expects to achieve cost benefits and a 20% increase in efficiency in the future. According to CEO Oliver Blume, the

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“Scale-up E-Drive” Project Reaches Milestone: “E-Drive News” Go Live

Another step has been taken in the “Scale-up E-Drive” research project: The “E-Drive News” information platform is going online. Its aim is to provide a comprehensive industry overview of current developments and innovations in the field of electric drives. The E-Drive News cover the entire value chain, starting with the individual materials of the electric

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Consortium Develops Iron-Silicon Powder for 3D-Printed E-Motor Components

Together with project partners VTT, Siemens, Stellantis and Gemmate Technologies, Norwegian company Elkem has developed a soft magnetic powder for the production of electric motor stators. According to the manufacturer, the powder is based on silicon steel mixed with additives, is processed using powder bed fusion and is easy to magnetize and demagnetize. The innovation

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Electric motor prototype for a sustainable circular economy

A consortium led by Schaeffler and the Fraunhofer Institute IPA is working on the REASSERT project to develop an electric motor prototype that can be easily disassembled and therefore is suitable for the circular economy. By enabling a second utilisation phase of the electric motor and the materials used in it, the overarching goal is

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Massive Increase in Efficiency: Magna Presents New 800-Volt Drive System

At the Consumer Electronics Show (CES) in Aurora, Ontario, Canadian automotive parts manufacturer Magna International has presented its next-generation 800-volt drive concept which combines several innovative technologies. At the presentation of its “eDrive” at the world’s largest and most important technology event, the company claimed that it had reduced the weight by 75 kilograms compared

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“Uni Wheel”: Hyundai and Kia Present New Wheel-Hub Motor Concept

Hyundai Motor and Kia have presented a jointly developed wheel-hub motor concept that is suitable for both passenger cars and shuttle vehicles. The technology is also intended to allow use as a skateboard platform, serving as the basis for different body types. Compact electric motor close to the wheel As with other wheel hub concepts,

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Continental and DeepDrive Jointly Develop Wheel Hub Drive with Integrated Brake

Automotive supplier Continental and Munich-based start-up DeepDrive have founded a joint venture to develop an innovative wheel hub drive with an integrated brake. The aim is to meet the challenges of weight, costs, resource-saving use of materials, and installation space requirements in the design of drives for current electric vehicles. Working as central drive and

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Ecofriendly E-Motor Production: German Government Funds Ultra-Efficiency Factory

As part of the Ultra-Efficiency Factory Innovation Lab (UltraELab) research project, the German Federal Ministry for Economic Affairs is providing ten million euros in funding for the construction of an ultra-efficient factory by 2025. The production facility is to be designed and constructed in collaboration with the Fraunhofer Institute for Manufacturing Engineering and Automation (IPA),

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Layer-adapted winding design for more powerful electric motors

Electric motors play a key role in the mobility transition due to their high efficiency and zero emissions during operation. However, their weight, the installation space required to accommodate them, and, above all, their energy consumption have a significant impact on the ecological footprint of a vehicle. A decisive factor for the efficiency of an

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North America: Bosch Power Tools Invests in Production Expansion

Bosch Power Tools has announced a 130-million-dollar expansion of its production facility in Lincolnton, North Carolina, for the manufacture of power tool accessories. The expansion is expected to create 400 new jobs over the next five years. The project will be supported by the Job Development Investment Grant and North Carolina’s Customized Training Program. The

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Electric Central Drive for Light Commercial Vehicles: ZF Starts Series Production

German company ZF-Division Commercial Vehicle Solutions has started series production of its “CeTrax lite” electric central drive in Friedrichshafen. The drive was developed for light commercial vehicles in global zero-emission urban and intercity transportation. The first customer to use the drive is Japanese truck manufacturer ISUZU. “CeTrax lite” is intended to enable manufacturers of commercial

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Vaionic Working on a Flexible Design for Axial Flux Motors

Berlin-based start-up Vaionic is currently developing an axial flux motor with a design that allows flexible stacking of several stator and rotor disks, making it easily scalable in terms of power and torque. A high level of standardization in both product and process enables this topology to be used in a wide range of applications

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Volvo Subsidiary Collaborates with US Company for Magnet Recycling

Polestar from Sweden is expanding its focus beyond battery recycling to include the recycling of electric motors due to their significant environmental impact. Together with its US partner Cyclic Materials, the Volvo subsidiary is striving for a closed cycle for rare-earth materials in electric motors. Focus on 100% recycled materials in e-motors These elements, which

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Mercedes-Benz Expands Capacities for Electric Drives in Untertürkheim

ercedes-Benz is planning to double its production capacity for electric drives at the Untertürkheim site. Originally, up to 500,000 units per year were to be manufactured there. Now the company is aiming for annual production of up to one million units. Daimler has officially confirmed the expansion and signed a works agreement between the works

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Bosch Starts Production of Electric Motors in South Carolina

Bosch has started production of electric motors for electric vehicles at its plant in Charleston, South Carolina. The company plans to invest a total of more than 260 million US dollars in expanding the manufacture of electrification products. The new production unit is to be housed in an existing building on Bosch campus in Charleston

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Research Partners Explore New Materials for High-Performance Magnets

The University of Duisburg-Essen, the Technical University of Darmstadt and the Helmholtz-Zentrum Dresden-Rossendorf are jointly researching new magnetic materials. In the “PUMA” project, the scientists are aiming to develop highly efficient magnets based on materials which are able to cool efficiently or generate heat and electricity without the use of rare-earth elements. Eco-friendly alternative to

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